Line image
INPUT · RAW
Unprocessed camera image of the fabric passing through the line.
Textile · Weaving & Printing · Quality Control
Quality control that inspects every meter of fabric without a gap.
A light-isolated edge station installed on the weaving, knitting, printing, or coating line compares the fabric meter by meter with a learned perfect reference in real time. It catches holes, floats, stains, and pattern drift, records the position of each defect by the meter, and raises an immediate alert.
LIVE · LINE 01INSPECTION ACTIVEFABRIC SURFACE · CONTINUOUS LINEWEAVING & PRINTING LINE · CONTINUOUSEDGE · ON-DEVICEENCODER · METERAGE LOG
Technical Specifications
Meter-by-meter fabric inspection in one enclosed station
Request a quote →| Installation | Light-isolated enclosed station above the line |
|---|---|
| Inspection method | Real-time comparison against a perfect reference fabric |
| Processing | Edge / on-device — no cloud dependency |
| Inspection continuity | Every meter, continuous — no sampling |
| Detected defects | Holes, floats, broken yarn, warp / weft faults, stains, oil marks |
| Print and color | Pattern drift, print distortion, color tone deviation |
| Line speed | Up to 450 m/min |
| Positioning | Anomaly position logged by the meter via encoder |
| Anomaly threshold | Customer-adjustable sensitivity and acceptance limit |
| Defect classification | Type-based labels (hole / float / stain / print drift, etc.) |
| Action outputs | Line stop · siren / light · PLC / relay · operator notification |
| Logging & reports | Images stamped with meterage and time · per-roll quality report |
| Visual evidence | Original image + anomaly heatmap + confidence score |
| Integration | Added to an existing weaving / printing line as an independent station |
Reference · Comparison
The perfect fabric is taught, and every other meter is measured against it.
A reference fabric meeting your acceptance criteria is introduced to the system first. That reference holds the weave density, pattern structure, and color tone. The fabric on the line is compared against this profile without interruption; deviations are marked on an anomaly map, converted into a confidence score, and matched with encoder data so the exact meter of the roll is recorded.
Anomaly map
DETECTION · HEATMAP
The deviating region is marked, its score checked against the acceptance threshold, and matched with the meterage.
Core Capabilities
Designed for weaving, knitting, printing, and coating lines.
Reference-based inspection
A perfect fabric is learned and every deviation per meter is measured against it.
Meter-level positioning
The encoder records the exact meter of the roll where the defect occurred.
Edge processing
On-device analysis preserves low latency and data privacy.
High-speed inspection
Continuous inspection at line speeds up to 450 m/min, with no slowdown.
Print and pattern checks
Pattern drift, repeat errors, and color tone deviation are tracked.
Adjustable threshold
Sensitivity and acceptance limits are configured per fabric type.
Defect classification
Defects are labeled as holes, floats, stains, broken yarn, and print drift.
Visual evidence
The source image, heatmap, and confidence score are stored together.
Per-roll reporting
A defect map is produced for every roll and fed into the cutting plan.
How It Works
From reference to action in four steps.
Teach the reference
The perfect fabric's texture, pattern, and color profile is saved with the product code.
Capture in-line
The fabric is imaged continuously under controlled lighting inside the enclosure.
Compare & score
Deviations are mapped and converted into a confidence score.
Threshold & action
When the threshold is exceeded, the system alerts, records the position in meters, and reports it.
From the Field · Detections
Detections from the field
The examples below show anomaly heatmaps produced by the system.
ORIGINAL + HEATMAP
Weave float — loss of continuity in the warp direction.
ORIGINAL + HEATMAP
Oil stain — local contamination on the surface.
ORIGINAL + HEATMAP
Pattern drift — position deviation in the print repeat.
Detected Anomalies
Three families of deviation in fabric.
Structure, surface, and pattern are all inspected in the same pass, against the same reference.
Weave / knit defects
Holes, floats, broken yarn, and warp–weft faults; deviations that break the fabric structure.
Surface contamination
Stains, oil marks, tone degradation, and surface defects caused by foreign matter.
Print and pattern deviation
Pattern drift, repeat errors, color tone differences, and print distortions.
Action Outputs
The action you need at the moment of detection.
Alert only, alert plus stop, or full automation—the system is configured for your production scenario.
Line stop
Automatically stops the line on critical defects through relay / PLC integration.
Audible alert
Immediately warns the operator with a siren or alarm.
Visual alert
Signals with a lamp or tower light.
Operator notification
Shows the alert, defect image, and meterage on screen.
PLC / automation
Provides outputs compatible with existing automation.
Logging & reports
Time- and meterage-stamps detections and includes them in reports.
Line Integration
Add it to your weaving and printing line without redesigning production.
Independent station
The enclosure is positioned directly above the line.
Encoder integration
Meterage data is taken from the line and matched with the anomaly position.
Controlled lighting
Stable images are captured independently of ambient light.
Automation-ready
PLC and relay outputs connect to existing infrastructure.
Precision down to 6 µmLine speed up to 450 m/minProcessing edge / on-deviceInspection 100%, not sampled
Any product that travels along a conveyor or extrusion line, or is checked in a fixed cell, can be inspected. Defects, presence–absence, dimension, angle, shape, fill level, and surface — in short, every deviation beyond the defined standard is detected.
Configured for your line
Let's plan in-line quality control for your fabric operation.
Tell us about your fabric, line speed, and acceptance criteria. We'll propose the right installation, thresholds, and action scenario.