Line image
INPUT · RAW
Unprocessed camera image of the part passing through the line.
Press Line · Conveyor · Quality Control
Quality control that compares every press part against a reference.
A light-isolated edge station compares every pressed part with a learned perfect reference in real time. It detects bulges, tears, scratches, and form deviations, then stops the line or alerts the operator—all on-device.
LIVE · LINE 01INSPECTION ACTIVEPRESS EXIT · CONVEYORERFURT PDE-1600EDGE · ON-DEVICEREFERENCE · LOADED
Technical Specifications
In-line inspection in one enclosed station
Request a quote →| Installation | Light-isolated enclosed station above the conveyor |
|---|---|
| Inspection method | Real-time comparison against a perfect reference product |
| Processing | Edge / on-device — no cloud dependency |
| Detected defects | Bulges, tears, scratches, dents, stains, foreign matter, form deviations |
| Anomaly threshold | Customer-adjustable sensitivity and acceptance limit |
| Defect classification | Type-based labels (bulge / tear / scratch, etc.) |
| Action outputs | Line stop · siren / light · PLC / relay · operator notification |
| Logging & reports | Time-stamped images · daily / weekly / monthly reports |
| Visual evidence | Original image + anomaly heatmap + confidence score |
| Integration | Added to an existing press/conveyor line as an independent station |
Reference · Comparison
It learns the perfect product first, then inspects the line against it.
Every part is compared with the perfect reference. Deviations are marked on an anomaly heatmap and converted into a confidence score.
Anomaly map
DETECTION · HEATMAP
The region deviating from the reference is marked and its score checked against the acceptance threshold.
Core Capabilities
Designed for press and conveyor lines.
Reference-based inspection
A perfect product is learned and every deviation is measured against it.
Enclosed station
Light isolation provides stable, repeatable imaging.
Edge processing
On-device analysis preserves low latency and data privacy.
Stop & notify
Stops the line or alerts the operator and PLC immediately.
Adjustable threshold
Sensitivity and acceptance limits are configured per product.
Defect classification
Defects are labeled as bulges, tears, scratches, dents, stains, and more.
Visual evidence
The source image, heatmap, and confidence score are stored together.
Periodic reports
Quality history is reported by shift and production run.
Easy integration
Added to the line as an independent inspection station.
How It Works
From reference to action in four steps.
Teach the reference
The perfect surface and form profile is saved with the product code.
Capture in-line
Every part is imaged under controlled lighting inside the station.
Compare & score
Deviations are mapped and converted into a confidence score.
Threshold & action
When the threshold is exceeded, the system alerts or stops and records the defect.
From the Field · Scored Detections
Original image, anomaly map, and score together.
Each inspection produces the source image and anomaly map side by side. The score and status show the result against the acceptance threshold.
Detected Anomalies
Real detections across different geometries and defect types.
Deviations on cylindrical, box, and bracket forms become visible through anomaly heatmaps.
Action Outputs
The action you need at the moment of detection.
Alert only, alert plus stop, or full automation—the system is configured for your production scenario.
Line stop
Automatically stops the line through relay/PLC integration.
Audible alert
Immediately warns the operator with a siren or alarm.
Visual alert
Signals with a lamp or tower light.
Operator notification
Shows the alert and defect image on screen.
PLC / automation
Provides outputs compatible with existing automation.
Logging & reports
Time-stamps detections and includes them in periodic reports.
Line Integration
Add it to your press line without redesigning production.
Independent station. The enclosure is positioned directly above the conveyor.
Multiple product profiles. Parts are saved by product code and recalled quickly.
Controlled lighting. Stable images are captured independently of ambient light.
Automation-ready. PLC and relay outputs connect to existing infrastructure.
Configured for your line
Let’s plan in-line quality control for your press operation.
Tell us about your part, line speed, and acceptance criteria. We’ll propose the right installation, thresholds, and action scenario.