Line image
INPUT · RAW
Unprocessed camera image of the product passing through the line.
Building Materials · Ceramic & Profile · Quality Control
Quality control that inspects every product consistently in harsh site conditions.
A light-isolated edge station installed on ceramic, profile, board, and concrete product lines compares every product with a learned perfect reference in real time. It catches cracks, porosity, burrs, and color deviations, checks dimensional tolerance, and raises an alert or a sorting signal on a defective product.
LIVE · LINE 01INSPECTION ACTIVELINE EXIT · CONVEYORCERAMIC & PROFILE LINE · CONVEYOREDGE · ON-DEVICEIP RATED · DUST SEALED
Technical Specifications
Surface and dimensional inspection in one enclosed station
Request a quote →| Installation | Light- and dust-sealed enclosed station above the conveyor |
|---|---|
| Inspection method | Real-time comparison against a perfect reference product |
| Processing | Edge / on-device — no cloud dependency |
| Surface types | Concrete and plaster · ceramic · glass · profile · board · precast element |
| Detected defects | Cracks, porosity, chips, burrs, stains, glaze defects, spalling, color deviation |
| Dimensional checks | Length, width, thickness, squareness, and cross-section geometry |
| Site conditions | Sealed housing against dust, vibration, and variable ambient light |
| Precision | Down to 6 microns depending on the optical configuration |
| Anomaly threshold | Customer-adjustable sensitivity and acceptance limit |
| Defect classification | Type-based labels (crack / porosity / burr / tone difference, etc.) |
| Quality grading | Class separation and sorting signal based on tone and defect density |
| Action outputs | Line stop · siren / light · PLC / relay · operator notification |
| Logging & reports | Time-stamped images · daily / weekly / monthly reports |
| Visual evidence | Original image + anomaly heatmap + confidence score |
| Integration | Added to an existing production line as an independent station |
Reference · Comparison
The perfect product is taught, and every other product is measured against it.
A reference product meeting your acceptance criteria is introduced to the system first. That reference holds the surface texture, color tone, and cross-section geometry. Every product on the line is compared against this profile; deviations are marked on an anomaly map and converted into a numeric confidence score. Thanks to the enclosed housing, this comparison works with the same accuracy even in dusty environments with changing light.
Anomaly map
DETECTION · HEATMAP
The region deviating from the reference is marked and its score checked against the acceptance threshold.
Core Capabilities
Designed for ceramic, profile, board, and concrete product lines.
Reference-based inspection
A perfect product is learned and every deviation is measured against it.
Harsh-site durability
Stable imaging is maintained under dust, vibration, and changing light.
Edge processing
On-device analysis preserves low latency and data privacy.
Dimensional tolerance checks
Length, width, thickness, and squareness deviations are measured automatically.
Quality grading
Products are sorted into classes by defect density and tone difference.
Adjustable threshold
Sensitivity and acceptance limits are configured per product type.
Defect classification
Defects are labeled as cracks, porosity, chips, burrs, and tone differences.
Visual evidence
The source image, heatmap, and confidence score are stored together.
Easy integration
Added to the line as an independent inspection station.
How It Works
From reference to action in four steps.
Teach the reference
The perfect product's surface, color, and cross-section profile is saved with the product code.
Capture in-line
Every product is imaged under controlled lighting inside the enclosure.
Compare & score
Deviations are mapped and converted into a confidence score.
Threshold & action
When the threshold is exceeded, the system alerts or grades and sorts the product.
From the Field · Detections
Detections from the field
The examples below show anomaly heatmaps produced by the system.
ORIGINAL + HEATMAP
Surface crack — loss of continuity in the edge region.
ORIGINAL + HEATMAP
Porosity density — local cluster of voids on the surface.
ORIGINAL + HEATMAP
Surface chip — local material loss and spalling.
Detected Anomalies
Three families of deviation in building materials.
Surface, coating, and geometry are all inspected in the same pass, against the same reference.
Surface defects
Cracks, porosity, chips, burrs, and stains; deviations that break surface integrity.
Coating and color deviation
Glaze defects, uneven paint, tone differences, and pattern distortions.
Dimensional / form deviation
Out-of-tolerance deviations in length, width, thickness, squareness, and cross-section geometry.
Action Outputs
The action you need at the moment of detection.
Alert only, alert plus stop, or full automation—the system is configured for your production scenario.
Line stop
Automatically stops the line through relay / PLC integration.
Audible alert
Immediately warns the operator with a siren or alarm.
Visual alert
Signals with a lamp or tower light.
Operator notification
Shows the alert and defect image on screen.
PLC / automation
Provides outputs compatible with existing automation.
Logging & reports
Time-stamps detections and includes them in periodic reports.
Line Integration
Add it to your production line without redesigning production.
Independent station
The enclosure is positioned directly above the conveyor.
Multiple product profiles
Products are saved by product code and recalled quickly.
Dust and light sealing
Stable images are captured in harsh site conditions.
Automation-ready
PLC and relay outputs plus grading signals connect to existing infrastructure.
Precision down to 6 µmProcessing edge / on-deviceCloud not requiredInspection 100%, not sampled
Any product that travels along a conveyor or extrusion line, or is checked in a fixed cell, can be inspected. Defects, presence–absence, dimension, angle, shape, fill level, and surface — in short, every deviation beyond the defined standard is detected.
Configured for your line
Let's plan in-line quality control for your production line.
Tell us about your product, line speed, and acceptance criteria. We'll propose the right installation, thresholds, and action scenario.